Engineering

Basic and detail engineering

Competent analysis and reliable planning

The basic and detail engineering defines the execution and substantiates the specifications made in the concept in two different levels of detail. In basic engineering, the process engineering specifications from the conceptual design are checked and the essential technical principles are defined. Technical solutions are developed that meet all customer requirements and the requirements of authorities and regulations. And the focus must always remain on the economic feasibility of the project throughout the planning phase. Detailed engineering serves to further refine the basic engineering in order to ensure that the subsequent construction measures run smoothly. All disciplines of planning – process engineering, construction, electrical engineering, automation and project management – are brought together and interlinked here in a final and detailed manner. If necessary, external trades such as architects, assembly supervisors and programmers are integrated into the planning at this point in order to be able to utilize the widest possible range of expertise. In all planning work, the focus is on leading the project to success as effectively, quickly and to a high standard of quality as possible.

“From concept to execution. From the idea to the implementation stage. Shaping and accompanying a project, leading a team and jointly seeking and establishing solutions is an intensive, busy and important link between conceptualization and realization.” Dr. Christian Kaiser

Synthetic resin plants

From bulk products to highly specialized resin systems for high-end applications, synthetic resins can be produced with a wide variety of physical and chemical properties and application possibilities. Starting with alkyd and polyester resins, polyurethanes, dispersions and emulsions up to amino or phenoplastics, synthetic resins are an important component in the production of binders for paints, adhesives, glues and coating materials for the wood industry. For all types of plants, I can offer you field-proven solutions for the metering of raw materials, heating and cooling of the reactors and the design of the entire equipment. Whether heating with steam or with thermal oil, the use of internal and/or external coils, the choice of agitators, the answers are never trivial and must be well considered and implemented – effective, proven and safe.

Lubrication systems

Whether for lubricating oils or greases, efficiency and flexibility is the decisive factor in the production of lubricants. First and foremost, production plants must deliver reproducible, high-quality products that can be changed quickly. And standard components that are optimally interlinked in engineering serve this purpose. When planning lubricant plants, we use the proven technology for additive and small component dosing (barrel emptying stations/DDU and ppm dosing stations) for dosing the raw materials into flexible, heatable agitated tanks for batch production (ABB’s) or into fast, continuous production processes (SMB, ILB). An important part of the design includes raw material and finished product transfer. Intelligent, elegant solutions provide full flexibility while ensuring complete cleaning and avoiding contamination between batches. The complete planning is designed for yield optimization, gentle raw material and operating material use.

Experience together with integrated CAD technology guarantees fast, safe and efficient results

Divided into a wide variety of disciplines, documents are created that are necessary for the execution of the project. From

process engineering (R+I flow diagrams with lists of equipment, fittings and instruments), the
layout (creation of a 3D model with isometrics), the electrical planning
electrical planning (circuit diagrams) to
automation (functional specification with control architecture)

the entire project is mapped in technical documents. The use of standards where it makes sense provides a proven and very good basis for process engineering processes. Constructive new developments, cross-connections from non-related processes, solution developments in a team – this is powerful management in detail engineering for finding solutions to creative customer requirements.